EV Charging Station PCBA - High-Performance Protection, IP67
Waterproof, 7kW to 30kW Power Range
This PCBA (Printed Circuit Board Assembly) is specially designed
for electric vehicle (EV) charging stations, providing reliable
performance across a power range of 7kW to 30kW. With an IP67
waterproof rating, it ensures complete protection against dust and
water ingress, allowing the board to operate smoothly in harsh
environments without requiring potting. Instead, it utilizes a
conformal coating process, which effectively shields the components
from moisture, salt spray, chemicals, and temperature fluctuations.
Compared to traditional potting, the conformal coating not only
reduces the weight of the board and simplifies maintenance but also
enhances thermal dissipation, thus prolonging the device's
operational life. Engineered to meet stringent industrial
standards, this PCBA is built to endure outdoor and challenging
conditions, making it a perfect fit for EV charging infrastructure.
Its robust power conversion capabilities and protective features
offer a safe and reliable charging experience for users.
Whether installed in residential charging setups or high-power
public charging stations, this PCBA provides solid technical
support and dependable protection, catering to the demands of
modern EV charging solutions.
Who We Are
XHT is an All-in-One solution provider for the fabrication of high
reliability, multi-layer, complex boards. Our PCBA services include
supply chain management, assembly, test & inspection, rework, and
NPI (New Product Introduction). The combination of our experience
since 2004 in PCB & PCBA provision serves as a solid base for
miniaturization solutions, which include organic substrates and
advanced packaging.
What We Do
Our highly experienced team, state-of-the-art technologies, and
advanced processes enable us to deliver innovative and complete
solutions. All this while ensuring cost-effectiveness in a global
network supply chain. A can-do attitude and a heterogeneous
engineering approach are how we operate. This makes manufacturers’
reliance on multi-vendor operations redundant. Our common design
rules throughout the design and fabrication stages minimize the
need for compromise on off-the-shelf products, allowing us to
develop innovative ones instead.
ADVANCED MANUFACTURING CAPABILITIES
| Process / Technology | Details |
| Fuji-Nxt – Multiple SMT Lines | Single and Double Sided Selective Wave |
| IPC 610 Class 2 & 3 Assembly | Quartz Crystal Processing |
| Clean & No-Clean Process | Thick / Thin Film Microelectronics |
| PBGA (PITCH BALL GRID ARRAY) | FBGA (FINE BALL GRADE ARRAY) to 0.5mm |
| High Melting Point Solder | Chip-on-Board / Wire Bond / Chip on chip |
| HMLV (High-Mix Low-Medium-Volume) PCB Assembly | Through Hole & SMT Mixed |
| Through Hole to SMT Conversion | Complete End Product Assembly |
| Avionics LRU Assembly | Leadless Chip |
| Overflow Assembly | Fine Pitch (0201 & 01005) |
| Box Build / Final Assembly / System Integration | Multi-Chip Modules |
| In-Circuit & Functional Testing | Conformal Coating - Automated and Manual |
| BGA Rework | Automated Cleaning Solutions |
| Hotplate Soldering | Potting |
| Track Cutting & Additive Pad Fixing | Flex Rigid PCB Assembly & Test |
| RF & Microwave – Assembly & Test | Hot Plate Soldering |
TEST CAPABILITIES
| In circuit Test – HP & Teradyne | BGA Rework Stations |
| Flying Probe Tester (Takaya) | Environmental Stress & Screening (ESS) – Active & Passive |
| 2D&3D Automatic XRAY Inspection | Functional Test Design, Development, Management |
| Automatic Optical Inspection | Diagnostic Test |
| Automatic Solder paste inspection | Firmware & System Test |
| Synod & DITMICO cable test | Calibration |
| Multiple JTAG test systems | NI & Key sight ATE |
| Boundary Scan | Reverse engineering |
| High Voltage & Insulation Testing | |
CERTIFIED TEST &SCREENING FACILITY
| He / FC Bombing | Liquid Thermal Shock |
| Internal / External Visual Inspection | Thermal Humidity Bias Test |
| Fine & Gross Leak Testers | Burn in Chambers |
| Temperature Cycling (-65 to 200 deg C) | 3.5 Ton Vibration |
| Constant Acceleration | Thermal Vacuum Chamber |
Product Packaging:
The EMS PCB Assembly product will be packaged securely in
anti-static bags and placed in a sturdy cardboard box with
protective foam inserts.
Shipping:
We offer worldwide shipping for the EMS PCB Assembly product.
Shipping options include standard, expedited, and express delivery.
Customers can choose their preferred shipping method during the
checkout process.
All shipments will be tracked and customers will receive a tracking
number once the product has been shipped. Shipping fees will be
calculated at checkout based on the destination and selected
shipping method.
FAQ:
Q1: What service do you have?
XHT: We provide turnkey solutions including PCB design, Software
development, PCB Assembly, Enclosure design, Mold-making, Plastic
injection, Finish product assembly, and function testing.
Q2: What are the main products of your PCB/PCBA services?
XHT: Our PCB/PCBA services are mainly for industries including
Industrial control, Home appliances main boards, automotive
electronics, Consumer electronics, Medical equipment, bank
equipment, smart home, etc.
Q3: Is XHT a factory or trade company?
XHT: XHT is a 20-year experienced professional contract
manufacturer to provides a stop Turnkey PCB assembly and
electronics manufacturing service.
Q4: Can we inspect quality during production?
XHT: Yes, we are open and transparent on each production process
with nothing to hide. Customers are welcome to inspect our
production process and check in-house.
Q5: How can we ensure our information should not let the third
party see our design?
XHT: We are willing to sign an NDA effect by customer side local
law and promise to keep customers' data in high confidential level.
Q6: What files are required to get a quotation from you?
XHT: For OEM PCBA projects, please provide the Gerber data/files
and an indication of related technical requirements as well as any
special requirements if you have them; For ODM projects, please
provide a Function List, so our engineering team can work on it.
Q7: What is the standard delivery term?
XHT: Delivery terms of EXW, FCA, FOB, DDU, etc. are all available
based on each quote.
Q8: How long does it take for a PCBA quote?
XHT: Depends on the project's complexity. Normally 1-2 weeks is
enough for our engineers to evaluate.
Q9: Do you have any minimum order quantity (MOQ) requirements?
XHT: No, we do not have MOQ requirements, we can support your
projects starting from prototypes to mass productions.
Tell us your requirements about the FAQ by CLICKING HERE, so that
we can provide a solution to save your budget and meet your needs!
