An integrated approach to production is the key to success. We provide a full range of electronic manufacturing services:

• PCB fabrication
• Components sourcing
• SMT and THT assembly
• Uploading firmware
• Functional testing
• PCB washing and cleaning
• Conformal coating
• Final mechanical assembly and housing
• Antistatic packing

We perform the assembly of the entire scope of electronic components (chip components from 01005, BGA and Flip-Chip, Fine-pitch elements with a pitch of leads from 0.3 mm, etc.), respecting the requirements for installation accuracy, ESD protection, soldering temperature conditions (including lead-free alloys) and many others specified by IPC-A-610 (electronic system assembly quality standard).

A well-developed, multi-stage quality control system at all stages minimizes the risk of manufacturing defects. Our approach to quality control does not change depending on the quantity or purpose of the assembled products - we check every manufactured unit at all stages of the technological process.

The flexibility of our production process allows us to assemble any number of products - from single units to tens of thousands

Our manufacturing capabilities allow us to produce not only the prototypes but also small and medium series of electronic products. The manufactured products will fully comply with the technical specifications and the standards of the International Association of electronics manufacturers and IPC standards.

Electronic prototypes

We love prototyping and understand how important timely deliveries of prototypes are in your projects, so that they can be verified according to plan. Therfore we have high availability in our dedicated prototype lines.

Our prototype team consists of experienced specialists who are used to dealing with complex customer requirements. Planning, purchasing, and manufacturing are directly linked to your development team to ensure that the prototype series can be produced quickly and efficiently.

The prototype is delivered in a yellow box, so your logistics department easily can identify and prioritize the prototype delivery to the design team as soon as possible. Enclosed in the box you find the prototype report with feedback from our production engineers on how to improve producibility, resulting in a testable, durable and affordable product that meets defined requirements.

This service includes

• Prototypes
• High accessibility
• Fast deliveries
• Proactive suggestions for improvements
• Prototype reports
• Estimated manufacturing cost

Detailed information Processes

• Surface mounting
• AOI
• X-ray
• Hole mounting
• Selective soldering
• Wave soldering
• Box build

Standards & requirements we meet

• ISO 9001-standard (Quality system)
• ISO 45001- standard (Occupational health and safety)
• ISO 14001-standard (Environmental management system)
• ISO 13485-standard (Medical devices)
• IPC A610 class 2/3

Documentation requirements

• BOM containing MPN in Excel
• Gerber files + printed circuit board specification
• Pick n place file
• Component location drawing in PDF
• Step files for 3D printing
• IPC class

What is included in a prototype delivery

• Hardware
• Prototype report with improvement proposals

Optional services

• Life cycle analysis
• Feasibility study cost reduction
• Environmental analysis ROHS, REACH, Conflict minerals
• DFM-printed circuit boards
• Preliminary test strategy study

Industrialization

At this stage, we offer access to a specialized customer team, complemented by experts from the supply chain. The customer team works together with our team using a systematic approach. Together, we look at the product’s cost drivers and ensure material selection, material availability, supply chain, production efficiency, and optimal capital retention throughout the product’s life cycle.

The result of this attention to detail, combined with our experience, means that the product gets to the market faster – with the right quality and a competitive price.

Design for Excellence

The product design has a significant and direct impact on the product cost throughout the product’s life cycle. Therefore, considering as many cost drivers as possible as early as possible is extremely important. Our Design for Excellence (DfX) approach identifies potential problems in the product while still in the design process. Our goal with DfX is quick and cost-effective product assembly with increased quality. In our DfX approach, we focus on five different areas:

Manufacturing, Assembly, Testability, Quality and Costs

Test Development

Test development is recommended in the development and industrialization stages. Inission has a test development department with several test engineers with extensive experience. LabVIEW, TestStand and Python is used for test automation, together with XJTAG boundary scan for digital testing of the PCBA

Tools & fixtures

Our tools and fixtures are based on the product design, assembly processes, and quality control need of the customer. We use both customized and standardized tools and fixtures to enhance efficiency, improve consistency, and reduce costs, allowing you as a customer to focus on your core competencies.

Work instructions

Our work instructions are critical and make sure that our employees completes a task the same way every time. It is specifically designed to ensure the consistency, timing, and repetition of the processes. Eliminating even the slightest variation in the way a job is completed means that we get more efficient work, higher productivity, and fewer mistakes.

Supply-chain setup

We have an efficient and sustainable infrastructure that enables partners to exchange information up and down the supply chain. Our setup helps to manage and optimize processes such flows, operational logistics, inventory levels, forecasting, and resource planning. All in all it ensures better collaboration with suppliers, better quality control, shipping optimisation, reduced inventory and overhead costs, stronger cash flow and better visibility and data analytics

Printed Circuit Board (PCBA) Assembly Highlights

Packing and Shipping:

Product Packaging:

The EMS PCB Assembly product will be packaged securely in anti-static bags and placed in a sturdy cardboard box with protective foam inserts.

Shipping:

We offer worldwide shipping for the EMS PCB Assembly product. Shipping options include standard, expedited, and express delivery. Customers can choose their preferred shipping method during the checkout process.

All shipments will be tracked and customers will receive a tracking number once the product has been shipped. Shipping fees will be calculated at checkout based on the destination and selected shipping method.

FAQ:

Q1: What service do you have?

XHT: We provide turnkey solutions including PCB design, Software development, PCB Assembly, Enclosure design, Mold-making, Plastic injection, Finish product assembly, and function testing.

Q2: What are the main products of your PCB/PCBA services?

XHT: Our PCB/PCBA services are mainly for industries including Industrial control, Home appliances main boards, automotive electronics, Consumer electronics, Medical equipment, bank equipment, smart home, etc.

Q3: Is XHT a factory or trade company?

XHT: XHT is a 20-year experienced professional contract manufacturer to provides a stop Turnkey PCB assembly and electronics manufacturing service.

Q4: Can we inspect quality during production?

XHT: Yes, we are open and transparent on each production process with nothing to hide. Customers are welcome to inspect our production process and check in-house.

Q5: How can we ensure our information should not let the third party see our design?

XHT: We are willing to sign an NDA effect by customer side local law and promise to keep customers' data in high confidential level.

Q6: What files are required to get a quotation from you?

XHT: For OEM PCBA projects, please provide the Gerber data/files and an indication of related technical requirements as well as any special requirements if you have them; For ODM projects, please provide a Function List, so our engineering team can work on it.

Q7: What is the standard delivery term?

XHT: Delivery terms of EXW, FCA, FOB, DDU, etc. are all available based on each quote.

Q8: How long does it take for a PCBA quote?

XHT: Depends on the project's complexity. Normally 1-2 weeks is enough for our engineers to evaluate.

Q9: Do you have any minimum order quantity (MOQ) requirements?

XHT: No, we do not have MOQ requirements, we can support your projects starting from prototypes to mass productions.

Tell us your requirements about the FAQ by CLICKING HERE, so that we can provide a solution to save your budget and meet your needs!

We also have a strong supply chain for sourcing electronic materials, which can help you reduce costs by 15%-45%.